Fuses and circuit protection

The fitting of adequate fuses or circuit protection in all DC circuits is essential. These must be big enough to carry the maximum expected current, but not over-sized for the current rating of wire used.

Suitably rated fuses of the types listed below should be used between the battery and load or charge circuits, placed as close as possible to the battery. Fuses need to be sized based upon the length of time the maximum current will occur taking into account surge ability of the inverter or other devices.

Currents need to be 10% to 20% lower than fuse ratings to avoid nuisance fuse blowing.

Also inverter efficiency needs to be considered. eg. if this is 85% at high load a 3 kW AC load would draw 3450 W from the DC battery, (ie. 288 A @ 12 V; 144 A @ 24 V).

DC rated circuit breakers can also be used. These can then act as safe and convenient disconnect switches if servicing is required.

Time vs.Amps Fuse Chart (for class T fuses)
FUSE BLOW POINT

 (in Amps)

Time 200 Amp Fuse 300 Amp Fuse 400 Amp Fuse
1 second 670 1060 1450
6 seconds 530 800 1100
1 minute 370 580 800
4 minutes 340 520 710
8 minutes 310 500 690
16 minutes 300 475 650
32 minutes 275 435 600
1 hour 250 400 550
1 to 3 hours 200 300 400
Long Term Load Handling 3 hours or more 160 240 320

In-Line Fuses

In-line fuseholder with screw terminals (rated 10A). Takes 1.25" glass fuses. Ideal for basic protection of small DC circuits.

IL-FH In-line 1.25" fuse holder
IL-F/5 5 A 1.25" fuse
IL-F/10 10 A 1.25" fuse

Carriers With Removable Fuses

These allow easy circuit isolation by pulling out the fuse together with the protective lid of the fuse carrier.

NS-FH

NS fuse carrier

For 10-32 A fuses

NS-10

NS fuse

10 A

NS-16

NS fuse

16 A

NS-20

NS fuse

20 A

NS-25

NS fuse

25 A

NS-32

A3 fuse carrier

32 A

A3-FH

A3 fuse

For 32-63 A fuses

A3-63

A3 fuse

63 A

A3-63M100

A4 fuse carrier

63 A with 100 A surge

A4-FH

A4 fuse

For 80-100 A fuses

A4-80

A4 fuse

80 A

A4-100

A4 fuse

100 A

A4-100M160

A4 fuse

100 A with 160 A surge

B2-FH

B2 fuse carrier

For 125-200 A fuses

B2-200M250

B2 fuse

200 A with 250 A surge

NS-FH
A3-FH

TFB T-Block Inverter Fuses

Fuse blocks with bolt-on Class T fuses. Polycarbonate covers.

FB200-T

Fuse block & 200 A fuse

F200-T

Spare 200 A fuse

FB300-T

Fuse block & 300 A fuse

F300-T

Spare 300 A fuse

 

OutBack DC Circuit Breakers

Ideal for use in OutBack FLEXware DC units but can also be mounted in other enclosures to give DC protection and disconnection.

OBDC-60

60 A 125VDC circuit breaker

OBDC-70

70 A 125VDC circuit breaker

OBDC-175

175 A 125VDC circuit breaker

OBDC-250

250 A 125VDC circuit breaker

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